my experience with three OR balas
Blue:
I’m in the process of refining the balaclava I use and have done the buy-return, buy-return thing several times in the last month. I’ve been focusing on an Outdoor Research balaclava because I like OR products generally, though the other items mentioned by previous posters sound very good.
Since you originally mentioned OR as a product you were considering, here are a few points about my experience with three of the current OR balaclavas:
(1) I find that they run a little small. My head is fairly large for my body size, and I tend to need a L-XL size depending on the maker of the headgear. I originally bought the OR Windstopper balaclava in a Large, and it’s very snug. OR doesn’t make this in an XL, so Large is the biggest size available. I kept the Windstopper balaclava but subsequently purchased the Airfoil (in XL), thinking that it would provide me with a lighter but roomier version of the Windstopper balaclava that I already owned.
(3) The OR Airfoil balaclava, I discovered, is just a windproof layer with no insulation (no fleece liner, no thickness) at all. It’s good if the ONLY thing you want is protection from the wind. In most circumstances where I’m inclined to put on a balaclava, however, I tend to want not only wind protection but warmth. I exchanged the Airfoil for the OR Windstopper Gorilla balaclava.
(3) The OR Windstopper Gorilla balaclava (like my original OR Windstopper, non-Gorilla balaclava) also has no XL size. I tried it anyway, thinking that the removable/adjustable Velcro panels would give me some wiggle room that the original Windstopper version did not. This didn’t work out either because (a) the piece was still made for a smaller head than mine, no matter how I adjusted the panels, and (b) even if it did fit, I found all the fussing with the Velcro to be very awkward and time-consuming. And this was in my family room with my bare hands and the availability of a mirror – I can’t imagine how awkward this would be at -20F with mittens and a howling wind. (By contrast, I have a $15 neoprene face mask that uses Velcro and it’s very easy to put on and adjust.)
So utimately I returned the Airfoil, returned the Windstopper Gorilla model, and have retained my original Windstopper non-Gorilla pullover version. It’s tight but it’s easy to work with and very warm. It’s not perfect, but it combines the main options for face protection that I need and keeps me from having to carry (and locate) several different articles for different conditions.
By the way, I think all OR balaclavas (not just the Airfoil) have breathing ports.